Maintenance Automation

As a helpful guide, we’ve listed the courses in a suggested order of completion. You may wish to complete these courses in any order you prefer, of course.

We’ve provided a brief synopsis of each course for your review.

1. Electrical Fundamentals
   This foundational course introduces the essential concepts of electricity and how basic components operate. You'll learn about circuit breakers, relay systems, spool valves, diodes, transistors, and two-way switching. The course lays the groundwork for understanding the flow of electricity and how to work with electrical devices and systems.
2. Industrial Electrical Maintenance Essentials – Safety, Inspection & Repair
   This course covers key concepts, including electrical safety, wire resistance, voltage drop, Ohm’s Law, and the properties of insulators and conductors. You'll learn how to identify electrical symbols on diagrams and use standard diagnostic tools, including digital multimeters, clamp-on ammeters, and GFCI testers.
3. Industrial Electrical Maintenance 2: Electromechanical and Semiconductor Essentials
   In this course, you'll explore electromechanical control devices and be introduced to semiconductor devices. Learn how to identify relays, solenoids, and solid-state relays on schematics, and understand the principles behind timing and counting devices. You’ll also examine power switching and photoelectric devices, as well as the integration of fibre optic sensors in control systems.
4. Industrial Automation Essentials
   This course introduces you to the fundamentals of industrial automation, including an overview of process automation and the automation pyramid. You'll learn about the Functional Design Specification (FDS), a critical document that outlines system requirements and is used throughout the lifecycle of automation projects. This knowledge is key for anyone involved in planning or maintaining automated systems.
5. P&ID Mastery
   Process and Instrumentation Diagrams (P&IDs) are crucial for understanding and maintaining automated systems. This course takes you beyond traditional P&IDs, teaching you how to read and interpret P&ID diagrams and symbols used in PLC and DCS systems.
6. Power Generation Essentials
   Expand your knowledge with this introduction to power generation technologies. You'll explore how gas turbines, boilers, and alternators work, and gain an understanding of hydroelectric power and power plant operations.
7. Industrial Automation Safety Basics
   Accident prevention and Safety are priorities in all industrial environments. This course introduces circuit protection, grounding, and the internationally recognized system of ingress protection (IP) ratings. You'll also be introduced to Safety Instrumented Systems (SIS), intrinsically safe systems, emergency shutdown systems, safety PLCs, as well as interlocks, redundant power supplies, and UPS systems.
8. Predictive Maintenance Techniques
   Predictive maintenance is revolutionizing industrial reliability. In this introductory course, you’ll learn how important it is to detect failures before they occur using modern tools and techniques. Topics include predictive maintenance strategies and the role of machine learning. We also introduce the correct installation and upkeep of Resistance Temperature Detectors (RTDs).
9. Hydraulic Systems
   This beginner-friendly course, designed for electrical maintenance personnel, covers the principles and components of hydraulic systems. You’ll explore fluid dynamics, hydraulic safety, valves, pumps, and actuators, as well as system control and real-world circuit applications.  You’ll also learn how to troubleshoot and maintain hydraulic systems effectively.This beginner-friendly course, designed for electrical maintenance personnel, covers the principles and components of hydraulic systems. You’ll explore fluid dynamics, hydraulic safety, valves, pumps, and actuators, as well as system control and real-world circuit applications.  You’ll also learn how to troubleshoot and maintain hydraulic systems effectively.
10. Siemens S7-300 PLC for Maintenance Technicians
    The final course focuses on the practical aspects of Siemens S7-300 PLCs. You’ll learn how to identify hardware components, ensure correct power and grounding, and wire both central and distributed I/O stations. Although this course does not involve hands-on software use, it provides the essential knowledge required for effective troubleshooting and installation of Siemens PLC systems in real-world maintenance scenarios.

Ready to get started? Enroll in one of our Maintenance Automation courses today and start building the skills that employers are looking for.